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Top Brush System
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Quick Ship- NO (estimated 4 weeks)
Options
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Overview
Features
- VFD control panel, solution delivery system and pneumatic controls are all included in the system
- Automatic Brush Reversal System
- Simplified install with a single leg design
- Smooth operation is generated by a high quality air over oil system
- Consistent top brush impingement is generated by a actively controlling the brush with an on board control system
- Only 1 output required from the tunnel controller for the system to operate
Overview
The WashTools Top Brush System is a complete cleaning system that targets the tops of vehicles and the upper portions of the front grill and upper back window areas of vehicles. An 86" wide foamed brush is one of the largest in the industry and provides complete coverage to varying widths of vehicles. An electric motor and gearbox drives the brush, and an included VFD panel controls the motor. This VFD has several brush torque sensing control features that are superior to hydraulically driven systems including the Automatic Brush Reversal System. This system allows for the brush to automatically reverse for several seconds and to move over any obstructions in the event that it senses elevated resistance due to brush guards, visors, rollover bar or luggage racks. The closed cell foam material maintains uniform impingement during the wash day and is rinsed by an included manifold and rinse system that titrates detergents and lubricity solutions.
Tech Specs
| General |
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Product Type |
Top Brush |
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Series |
Top Brush System |
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Manufacturer |
WashTools |
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| Vehicle Clearance |
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Maximum Height |
92" |
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Maximum Width |
NA |
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| Cleaning Height |
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Maximum Height |
89" with 2" of impingement |
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Minimum Height |
20" |
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| Final Installation Dimensions |
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Dimensions |
127.25" High x 115.25" Wide x 123.53" Length (brush fully blossomed) |
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Weight |
TBD Lbs |
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| Required Bay Dimensions |
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Minimum Bay Height |
See Final Installation Dimension |
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Minimum Bay Width |
See Final Installation Dimension |
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Minimum Bay Length |
See Final Installation Dimension |
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| Materials, Construction and Finish |
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Structural Frame |
Top coated galvanized steel |
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Legs |
Top coated galvanized steel |
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Feet |
Top coated galvanized steel |
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Fasteners |
Stainless steel |
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| Equipment Mounting Method |
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Foot Pads |
(1) Top coated galvanized steel foot pad (17.00" Wide x 22.00" Length x .63" Thick) |
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Bolt Configuration |
(8)-1/2" Concrete anchor locations per pad |
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| Electrical Motor(s) |
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Type |
Totally Enclosed Fan Cooled (TEFC) |
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Quantity |
1 |
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Horse Power - Each Motor |
.75 |
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Horse Power - Total System |
.75 |
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Full Load Amps - Each Motor |
(3.1 A @ 208 VAC), (3.1 A @ 230 VAC), (1.8 A @ 460 VAC) |
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Full Load Amps - Total System |
(3.1 A @ 208 VAC), (3.1 A @ 230 VAC), (1.8 A @ 460 VAC) |
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Voltage |
Three phase, 208/230/460 VAC @ 60 Hz |
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Service Factor |
TBD |
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Environment Rating |
IP55 |
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Electrical Certifications |
CE |
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Efficiency Rating |
TBD |
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Electrical Box |
Side mounted with removable cover |
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Electrical Entry |
Threaded conduit entry hole |
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Wiring Connections |
6 wire leads with 6 terminals |
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Grounding |
Ground stud in electrical box for connecting ground wire |
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Finish |
Paint on cast aluminum |
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| Gearbox |
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Type |
Right angle gear reducing |
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Reduction Ratio |
15:1 |
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Finish |
Aluminum |
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| Bearings |
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Type |
(2)-Pillow Block, (2)-Flange |
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Finish |
Pillow Block - Painted steel, Flange - Painted steel |
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Grease Fittings |
Pillow Block - Yes, Flange - Yes |
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| Cleaning Material |
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Type |
Favagrossa, Closed Cell Foam |
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Color |
Red, Blue or Black |
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Thickness |
.125" |
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Quantity |
648 strips total to touch the vehicle |
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Finger Cuts |
14,784 fingers total |
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Alignment to Vehicle |
Width of strip is perpendicular to the vehicle travel |
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Connection to Equipment |
(27) Plastic sections contain a 40" diameter section of material. Each one of those sections slides onto the aluminum hub. |
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Floor Distance |
TBD |
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Overall Diameter |
40.00 |
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Core Diameter |
6.00 |
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| Applicator Details |
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Manifold Material |
Brass and stainless steel |
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Nozzle Type |
(1) - Brass 2530 nozzle & (1) brass 8030 nozzle |
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Application Flow |
6 GPM @ 40 PSI |
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| Controller Output Requirements |
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Standard |
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Number 1 |
Top Brush On (control box controls motor, air and water valves) |
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| Panel Details |
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Manifold Material |
Brass and stainless steel |
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Water Pressure Gauge |
No |
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Injector Type |
TBD |
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Titration Ratios |
TBD |
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Application Flow |
6 GPM @ 40 PSI |
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| Warranty |
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Manufacturer |
WashTools standard limited warranty |
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| Shipping |
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Parcel # |
Quantity - Description - Dimensions - Weight (each) |
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Parcel #1 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Parcel #2 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Parcel #3 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Parcel #4 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Included
Items Included
- Top coated galvanized frame
- Closed cell foam top brush material
- Solution delivery panel and manifold
- VFD control box
- Retract cylinder with air over oil controls and air valve
- Service Pack documentation
Items NOT Included
- Floor anchors and shims
- Wall anchors
- Electrical disconnect(s)
- Upstream ball valve
- Upstream check valve
- Low pressure hose
- Polytube
- Wash solutions (chemicals)
- High voltage wires
- Low voltage wires
Installation
The installation of the Top Brush System is straight forward. The Service Pack documents that are provided with the product shipment include complete installation and startup instructions.
| General |
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People Required |
2-3 |
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Mechanical Skill Level |
Advanced - Assembly of frame and mechanical linkages |
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Electrical Skill Level |
Advanced - Three phase power and knowledge of local codes is required |
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Pneumatic Skill Level |
Moderate - Plumbing of pneumatic control box |
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Fluid Skill Level |
Moderate - Plumbing of injection panel |
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Chemical Knowledge |
Advanced - Detergent titrations required |
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| Tools and Equipment Needed |
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Unpacking |
Normal hand tools |
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Erection |
Forklift and ladders would be helpful. Measuring tools needed for positioning and hammer drill for floor anchors. |
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Assembly |
Normal hand tools |
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Wiring |
Normal electrical wiring tools |
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Startup |
Electrical meter helpful but not required, titration test kit |
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| Estimated Timeline |
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Detail |
This is the time estimate for installation of the top brush system only. This does not include any electrical panels, controller wiring or other equipment or systems. |
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Unpacking |
1 1/2 hours |
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Preparation Assembly |
1 1/2 hours |
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Frame Erection |
3 hours |
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Motor Wiring |
1 hour |
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Fluid Connections |
1 hour |
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Startup & adjustment |
2 hours |
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| Electrical Utility Connections |
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Control Box Power Requirements |
4 A @ 208 VAC 1 PH |
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Control Box Power Connection Type |
3 Spring loaded terminal strips |
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| Water Utility Connections |
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Flow and Pressure |
6 GPM @ 40 PSI |
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Incoming Connection Type and Size |
1/2" Hose barb |
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Outgoing Connection Type and Size |
1/2 Hose barb |
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| Pneumatic Utility Connections |
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Flow and Pressure |
.1 CFM @ 90 PSI |
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Incoming Connection Type and Size |
1/4 Tube fitting |
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Filter Included |
Yes |
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Regulator Included |
Yes |
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Lubricator Included |
Yes |
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Outgoing Connection Type and Size |
1/4" Tube fitting |
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Air Pressure Control |
Yes |
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Air Flow Control |
Yes |
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| Equipment Connections |
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Liquid Lines |
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Incoming Connection Type and Size |
1/2" NPT |
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Incoming Flow and Pressure |
6 GPM @ 40 PSI |
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Outgoing Connection Type and Size |
1/2" Hose Barb |
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Air Lines |
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Incoming Connection Type and Size |
1/4" Tube fitting |
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Incoming Flow and Pressure |
.1 CFM @ 40 PSI |
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Outgoing Connection Type and Size |
1/4" Tube fitting |
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Electric Lines |
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Incoming Connection Type and Size |
High Voltage 2 Conductor + Ground (see local codes for wire size) |
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Outgoing Connection Type and Size |
High Voltage 3 Conductor + Ground (see local codes for wire size) |
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All efforts are made to keep these details current but all prices, specifications, availability and terms are subject to change without notice. Taxes, fees, shipping and handling charges are extra and may vary. Valid for United States online purchases through the WashTools site only. WashTools cannot be responsible for pricing or other errors, and reserves the right to cancel orders arising from such errors.
WashTools: TB-6450 Rev 04, JS/ST
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