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Prep Gun, Single System
Options
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Overview
Features
- A 5 horsepower, direct drive high pressure pump and wand assembly allow for efficient use of utilities and fast prepping of vehicles
- Diaphragm-type injection pump provides on demand prep solution injection into the high pressure wand
- Flow switch and timer allow the gun to automatically start and stop when the trigger of each wand is engaged or disengaged
- Dual nozzle tip wands allow for the user to switch between a 25 degree v-jet nozzle or a 0 degree nozzle during prepping to target different areas of the vehicle
Overview
The WashTools Single Prep Gun System is a self contained prep gun unit which houses a 5 horsepower motor directly coupled to a high pressure General pump. The pump is capable of 6.5 GPM @ 1000 PSI and has over temperature and over pressure protection. Also included with the unit is a chemical injection pump which allows wash solutions to be applied to the vehicle thru the high pressure wand. A switch on the control box allows the gun to operate in a water only mode or a water with chemical injection mode. A flow switch and timer in the control box allows the gun to be activated by simply pulling the prep wand trigger to activate the pump motor. When the prep wand trigger is released, water flow will stop and the timer will then delay the time you set to turn the pump motor off. The control contains (2) sets of dry contacts that can be used to signal motor starters to start each pump. The motor starters are not included with the base prep gun unit, but are Each wand has (2) nozzles that can be easily toggled during prepping to switch between a v-jet or a 0 degree nozzle.
Tech Specs
| General |
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Product Type |
High Pressure Wash |
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Series |
Prep Gun, Single System |
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Manufacturer |
WashTools |
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| Final Installation Dimensions |
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Dimensions - Pump Stand |
30.00" High x 30.00" Wide x 32.00" Length |
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Weight - Pump Stand |
TBD Lbs |
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Dimensions - Wand Stand |
29.18" High x 4.00" Wide x 21.76" Length |
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Weight - Wand Stand |
TBD Lbs |
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| Required Bay Dimensions |
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Minimum Bay Height |
See Final Installation Dimension |
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Minimum Bay Width |
See Final Installation Dimension |
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Minimum Bay Length |
See Final Installation Dimension |
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| Materials, Construction and Finish |
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Structural Frame |
Stainless steel |
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Legs |
Stainless steel |
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Feet |
Stainless steel |
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Fasteners |
Stainless steel |
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| Equipment Mounting Method |
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Foot Pads - Pump Stand |
(4) Stainless steel foot pads (3.00" Wide x 3.00" Length x .13" Thick) |
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Bolt Configuration - Pump Stand |
(1)-3/8" Concrete anchor locations per pad. (4) Vibration feet are also included and can be used in place of bolting the pump unit to the floor. |
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Foot Pads - Wand Stand |
(1) Stainless steel foot pad per stand (4.00" Wide x 7.00" Length x .13" Thick) |
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Bolt Configuration - Wand Stand |
(4)-3/8" Concrete anchor locations per stand |
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| Electrical Motor(s) |
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Type |
Drip Proof |
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Quantity |
1 |
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Horse Power - Each Motor |
5.0 |
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Horse Power - Total System |
5.0 |
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Full Load Amps - Each Motor |
(14.2 A @ 208 VAC), (12.8 A @ 230 VAC), (6.5 A @ 460 VAC) |
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Full Load Amps - Total System |
(14.2 A @ 208 VAC), (12.8 A @ 230 VAC), (6.5 A @ 460 VAC) |
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Voltage |
Three phase, 208/230/480 VAC @ 60 Hz |
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Service Factor |
1.15 |
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Environment Rating |
TBD |
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Electrical Certifications |
TBD |
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Efficiency Rating |
84% |
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Electrical Box |
Side mounted with removable cover |
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Electrical Entry |
Conduit entry hole |
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Wiring Connections |
9 wire leads |
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Grounding |
Ground stud in electrical box for connecting ground wire |
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Finish |
Painted |
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| Pump Info |
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Type |
General TS-1321 - Direct Drive |
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Max Pressure |
1000 PSI |
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Max Flow |
6.5 GPM |
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Max Inlet Temperature |
165 F |
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Finish |
Painted aluminum and brass |
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Over Temperature Protection |
145 F Temperature relief valve |
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Filter |
40 Mesh Stainless steel - Serviceable |
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Water Pressure Control |
(1) Adjustable unloader valve |
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Water Pressure Gauge |
Glycol filled; 0 to 2000 PSI |
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| Wand Details |
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Wand Material |
Stainless steel with rubber grip and plastic trigger |
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Nozzle Type |
(1)-stainless steel 0015 nozzle and (1)-stainless steel 2515 nozzle in a dual nozzle head (only 1 nozzle will operate at a time) |
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Application Flow |
5.0 GPM @ 1000 PSI (pump pressure) |
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| Warranty |
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Manufacturer |
WashTools standard limited warranty |
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| Shipping |
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Parcel # |
Quantity - Description - Dimensions - Weight (each) |
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Parcel #1 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Parcel #2 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Parcel #3 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Parcel #4 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Included
Items Included
- Set of dry contacts to use with motor starter (motor starter not included)
- Non weeping prep guns assembly with floor mounted stand and nozzles
- High pressure, direct drive pump unit
- Chemical injection pump with draw tube and foot kit
- Shock suppression tank
- 100' of high pressure hose and fittings for wand
- Service Pack documentation
Items NOT Included
- Floor anchors and shims
- Motor starter(s) and over current protection
- Electrical disconnect(s)
- Upstream ball valve
- Upstream check valve
- Low pressure hose
- Wash solutions (chemicals)
Installation
The installation of the Dual Prep Gun System is straight forward. The Service Pack documents that are provided with the product shipment include complete installation and startup instructions.
| General |
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People Required |
1-2 People |
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Mechanical Skill Level |
Basic - Mounting equipment |
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Electrical Skill Level |
Advanced - Three phase power and knowledge of local codes is required |
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Pneumatic Skill Level |
NA |
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Fluid Skill Level |
Basic - Water utility and high pressure pump connections required |
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Chemical Knowledge |
Advanced - Detergent titrations required |
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| Tools and Equipment Needed |
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Unpacking |
Normal hand tools |
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Erection |
Ladders required. Forklift would be helpful. Measuring tools needed for positioning and hammer drill for floor anchors. |
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Assembly |
Normal hand tools |
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Wiring |
Normal electrical wiring tools |
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Startup |
Titration Test Kit, Electrical meter helpful but not required |
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| Estimated Timeline |
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Detail |
This is the time estimate for installation of the prep gun system only. This does not include any electrical panels, controller wiring or other equipment or systems. |
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Unpacking |
30 minutes |
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Preparation Assembly |
1 hour |
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Frame Erection |
1 hour |
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Motor Wiring |
1 hour |
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Fluid Connections |
1 1/2 hours |
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Startup & adjustment |
1 hour |
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| Electrical Utility Connections |
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Pump Power Requirements |
(14.2 A @ 208 VAC), (12.8 A @ 230 VAC), (6.5 A @ 460 VAC) |
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Pump Power Connection Type |
9 wire leads with grounding lug |
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Control Box Power Requirements |
2 A @ 120 VAC |
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Control Box Power Connection Type |
(3) spring clamp terminals (Phase, Neutral and ground), (2) spring clamp terminals (start signal and common to contactor) |
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| Equipment Connections |
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Liquid Lines |
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Incoming Connection Type and Size |
(1) - 1/2" hose barb |
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Incoming Flow and Pressure |
6.5 GPM @ 40 PSI |
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Outgoing Connection Type and Size |
(1) - 3/8" NPT |
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Electric Lines |
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Incoming Connection Type and Size |
High Voltage 3 Conductor + Ground, Low voltage 2 conductor + ground, Contactor connections 2 conductor (see local codes for wire size) |
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All efforts are made to keep these details current but all prices, specifications, availability and terms are subject to change without notice. Taxes, fees, shipping and handling charges are extra and may vary. Valid for United States online purchases through the WashTools site only. WashTools cannot be responsible for pricing or other errors, and reserves the right to cancel orders arising from such errors.
WashTools: PG-1470 Rev 01, JS/ST
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