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Low Pressure Single Product Foaming Solution System
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Overview
Features
- Multistage booster pump with pressure control valve and over temp protection maintains constant pressure across the injectors for uniform product flow and titration
- Integrated panel assembly: Pump, water filter, solenoid, injector, and pressure regulator all mounted and pre-plumbed on one panel
- Prewired air and water valves into a common junction box makes for an easy installation
- (1) foaming product delivery with independent titration and foaming control
Overview
The WashTools Low Pressure Single Product Foaming Solution System is designed to provide foaming product to (1) application arche or manifold. A multi-stage booster pump increases water pressure before the solution injection valves to maintain proper pressure drop across the injectors for accurate and consistent solution ratios. After the water is mixed with product, air is then injected into the product generating the foam and is delivered to the arch(s) or manifold(s) in the wash bay. Each drop can be adjusted independently for solution dilution and air injection.
Tech Specs
| General |
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Product Type |
Solution Panel |
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Series |
Low Pressure Single Product Foaming Solution System |
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Manufacturer |
WashTools |
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| Final Installation Dimensions |
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Dimensions |
33.50" High x 18.00" Wide x 14.00" Deep |
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Weight |
TBD Lbs |
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| Materials, Construction and Finish |
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Structural Frame |
Stainless steel |
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Fasteners |
Stainless steel |
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| Equipment Mounting Method |
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Mount Holes |
(5) 3/8" anchor locations per panel frame |
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Bolt Configuration |
(3) top mount and (2) bottom mount locations are 32.00 on center |
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Wall Mounted Equipment Elevation |
44.00" Above finished floor is typical |
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| Electrical Motor(s) |
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Type |
ODP - Open Drip Proof |
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Quantity |
1 |
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Horse Power - Each Motor |
1.0 |
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Horse Power - Total System |
1.0 |
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Full Load Amps - Each Motor |
(2.4 A @ 208 VAC), (2.1 A @ 230 VAC), (1.2 A @ 460 VAC) |
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Full Load Amps - Total System |
(2.4 A @ 208 VAC), (2.1 A @ 230 VAC), (1.2 A @ 460 VAC) |
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Voltage |
Three phase, 208/230/480 VAC @ 60 Hz |
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Service Factor |
1.65 |
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Environment Rating |
TBD |
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Electrical Certifications |
TBD |
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Efficiency Rating |
TBD |
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Electrical Box |
Top mounted with removable cover |
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Electrical Entry |
Conduit entry hole |
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Wiring Connections |
9 wire leads |
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Grounding |
Ground stud in electrical box for connecting ground wire |
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Finish |
Painted |
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| Pump Info |
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Type |
Multistage booster (Teel, Sta-Rite or Berkley) |
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Max Inlet Temperature |
150 F |
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Finish |
Stainless steel and painted |
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Over Temperature Protection |
165 F Temperature relief valve |
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Filter |
20 Mesh Stainless steel - Serviceable |
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Water Pressure Control |
(1) Adjustable pressure relief valve (pre-injector) |
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| Controller Output Requirements |
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Standard |
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Number 1 |
Pump Motor On |
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Number 2 |
Product #1 On |
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| Panel Details |
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Manifold Material |
Stainless steel |
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Water Pressure Gauge |
Glycol Filled, 0-400 PSI |
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Injector Type |
(1) .083 fixed orifice, stainless steel |
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Titration Ratios |
.35 oz/gal to 11.10 oz/gal @ 2.2 GPM total flow |
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Application Flow |
(1) foaming products @ 2.2 GPM total flow |
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| Warranty |
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Manufacturer |
WashTools standard limited warranty |
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| Shipping |
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Parcel # |
Quantity - Description - Dimensions - Weight (each) |
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Parcel #1 |
(X) - Description - XX" High x XX" Wide x XX" Length - XX Lbs |
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Included
Items Included
- Pump and motor assemble
- (1) set of injectors, water valves and air valves
- Air filter and regulator with distribution manifold
- Pump over temp and over pressure protection
- Service Pack documentation
Items NOT Included
- Wall anchors
- Motor starter(s) and over current protection
- Electrical disconnect(s)
- Upstream ball valve
- Upstream check valve
- Low pressure hose
- Polytube
- Wash solutions (chemicals)
- High voltage wires
- Low voltage wires
Installation
The installation of the Low Pressure Single Product Foaming Solution System is straight forward. The Service Pack documents that are provided with the product shipment include complete installation and startup instructions.
| General |
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People Required |
2 people |
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Mechanical Skill Level |
Basic - Mounting equipment |
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Electrical Skill Level |
Advanced - Three phase power and knowledge of local codes is required |
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Pneumatic Skill Level |
Basic- Foaming panel pneumatic utility connection required |
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Fluid Skill Level |
Basic - Foaming panel water utility connection required |
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Chemical Knowledge |
Advanced - Detergent titrations required |
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| Tools and Equipment Needed |
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Unpacking |
Normal hand tools |
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Erection |
Measuring tools needed for positioning and hammer drill for anchors |
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Assembly |
Normal hand tools |
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Wiring |
Normal electrical wiring tools |
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Startup |
Electrical meter helpful but not required |
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| Estimated Timeline |
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Detail |
This is the time estimate for installation of the Low Pressure Triple Product Foaming Solution System only. This does not include any electrical panels, controller wiring or other equipment or systems. |
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Unpacking |
30 minutes |
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Preparation Assembly |
1 hour |
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Frame Mounting |
1 hour |
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Motor Wiring |
1 hour |
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Fluid Connections |
1 hour |
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Startup & adjustment |
2 hours |
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| Electrical Utility Connections |
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Pump Power Requirements |
(2.4 A @ 208 VAC), (2.1 A @ 230 VAC), (1.2 A @ 460 VAC) |
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Pump Power Connection Type |
9 wire leads |
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Control Box Power Requirements |
20 VA @ 24 VAC |
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Control Box Power Connection Type |
(2) spring clamp terminals |
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| Pneumatic Utility Connections |
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Flow and Pressure |
2 CFM @ 100 PSI Max |
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Incoming Connection Type and Size |
3/8" tube fitting |
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Filter Included |
Yes |
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Regulator Included |
Yes |
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Lubricator Included |
No |
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Outgoing Connection Type and Size |
(1) 1/4" tube fitting |
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Air Pressure Control |
(1) adjustable regulator |
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Air Flow Control |
(1) adjustable flow controls |
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| Equipment Connections |
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Liquid Lines |
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Incoming Connection Type and Size |
3/4" hose barb |
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Incoming Flow and Pressure |
7 GPM @ 10-70 PSI Max |
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Foam Lines |
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Outgoing Connection Type and Size |
(1) 1/2" stainless steel hose barbs |
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Air Lines |
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Incoming Connection Type and Size |
3/8" tube fitting |
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Incoming Flow and Pressure |
2 CFM @ 10-70 PSI Max |
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Electric Lines |
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Incoming Connection Type and Size |
High Voltage 3 Conductor + Ground, Low voltage 2 conductor (see local codes for wire size) |
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All efforts are made to keep these details current but all prices, specifications, availability and terms are subject to change without notice. Taxes, fees, shipping and handling charges are extra and may vary. Valid for United States online purchases through the WashTools site only. WashTools cannot be responsible for pricing or other errors, and reserves the right to cancel orders arising from such errors.
WashTools: LP-6510 Rev 01, JS/ST
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